Packaging
Custom mailer boxes are the gold standard in e-commerce and subscription packaging — combining structural durability, brand-forward design, and fulfillment efficiency into a single self-locking solution. Whether you’re shipping beauty products, apparel, tech accessories, or curated gift sets, our custom printed mailer boxes deliver your products safely while turning every delivery into a branded experience.
Our mailer boxes are manufactured from high-quality corrugated cardboard, available in E-Flute construction for lightweight, compact products and B-Flute construction for heavier or fragile items requiring superior load-bearing strength. For maximum protection, double-wall corrugated options are available, ideal for glassware, electronics, and premium retail goods. All materials are sourced from SFI-certified suppliers and are 100% recyclable, supporting your brand’s sustainability commitments without compromising on strength.
Make every touchpoint count. Our mailer boxes support full CMYK printing on both interior and exterior surfaces, so your brand story begins the moment a customer reaches for the box. Choose from vibrant digital printing for short runs with precise color matching, or offset printing for high-volume orders with consistent, publication-quality output. UV-cured inks ensure your graphics resist fading, scuffing, and moisture throughout the shipping journey. A white exterior surface amplifies color vibrancy and ensures your CMYK artwork reproduces exactly as designed.
Elevate your packaging with a range of professional finishes. Matte lamination delivers a smooth, tactile premium feel preferred by luxury and lifestyle brands. Gloss UV coating adds depth and shine that commands attention on retail shelves. For maximum brand impact, foil stamping highlights logos and key design elements in gold, silver, or custom metallic tones. Additional options include embossing, soft-touch lamination, spot UV, holographic lamination, and anti-scratch coatings — giving you complete creative control over your unboxing experience.
Our custom mailer boxes feature an integrated self-locking mechanism that eliminates the need for additional tape, reducing packing time, labor costs, and material waste. The secure closure keeps contents protected throughout transit while maintaining a clean, professional exterior presentation.
From single proof samples to wholesale bulk orders, we accommodate every stage of your business. Order one sample to validate your design before scaling, or take advantage of tiered bulk pricing that significantly reduces your per-unit cost at higher quantities. Fast production turnaround times mean your packaging is ready when you need it — whether for a product launch, seasonal campaign, or recurring subscription fulfillment cycle.
Our mailer box dimensions are available in a range of custom sizes to perfectly fit your products, minimizing dimensional weight charges and reducing void fill requirements. Select sizes qualify for USPS Tier 2 shipping rates, delivering measurable savings on fulfillment costs. Lightweight corrugated construction further reduces your overall shipment weight without sacrificing product protection.
Today’s consumers actively seek brands aligned with environmental values. Our custom mailer boxes are made from recyclable corrugated cardboard using eco-friendly, soy-based inks where applicable. FSC and SFI certified material options are available, demonstrating your commitment to responsible sourcing. Biodegradable and kraft paper variants are also offered for brands pursuing a fully natural packaging aesthetic.
Our intuitive online 3D design tool makes customization straightforward — upload your artwork as a PDF or directly from Canva, preview your box in three dimensions, and approve your proof before production begins. Our team reviews every order to ensure print-ready quality, so what you see is exactly what arrives at your door.
Everything you need to know before placing your order
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Get a Free QuoteWe have partnered with thousands of satisfied customers who trust our premium quality packaging for their business. Read authentic reviews from real clients who experienced exceptional quality and service.
At Print and Packs, we believe you should love what you order before committing. Request a free sample of this product — feel the material, inspect the print quality, and verify the finish firsthand. Available to first-time customers, shipped free worldwide.
Samples dispatched within 2–3 business days · Free worldwide shipping
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